Electrical Fault Finding Programme
Course overview:
To provide technicians with the confidence and ability to identify and fix common faults, reducing downtime. On completion of this course, delegates will quickly identify the root cause of a fault, using recognised methodologies that provide a logical thought process to common equipment failures.
Is it right for me?
Engineers, maintenance teams, technicians and anyone who needs to diagnose and locate faults logically.
What will I learn?
The course will cover a series of practical fault-finding exercises on pre-prepared rigs and theoretical examples and will focus on:
- Recognise and remove hazards
- Differentiate between Methodical and Logical approaches
- Apply the six-step and half split approach to fault-finding
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- Fault-finding on electro-pneumatic rigs
- Basic PLC fault-finding using sensors and I/O
- Correctly differentiate between symptoms and causes
- Produce Flow charts to aid future fault finding
- What is root cause analysis (RCA)? *
- Why people don’t do use RCA & Three categories of root cause *
- 5 stages in effective RCA *
- Define the Problem and Collect Data
- Identify Possible Casual factors
- Identify the Root Cause *
- Recommend and Implement Solutions
- 5 whys & Fishbone diagram
- List and demonstrate their ability to apply logical fault-finding techniques to plant and equipment
What are the benefits?
- Reduced downtime through faster fault finding and preventing faults from recurring
- Motivation and development of staff with improved staff retention
- Formal targeted training with direction and end focused on business need
- Encouragement of teamwork through coach and assessor communicating more with opposite trade
- Re-focused of training budget
- SOPs and training packages are written around business need
- Safe job; Timely job; Right first-time job
- Improved productivity as downtime is reduced due to increased skills base
- Cross-cover of skills in event of absenteeism, sickness, etc.
- Nationally recognised qualifications where appropriate; skills are validated
- Training records meet and exceed those required by HSE, etc.
Duration: 2 days without RCA *
Duration: 3 days incorporating RCA *
Certification: an in-house certificate of competence


